随着新能源汽车行业日益成熟、续航里程持续提升，市场对充电效率与成本控制的要求不断提高。为匹配行业成熟的兆瓦超充需求与极致成本目标，瑞可达正式推出兆瓦超充专用铝排技术解决方案。
充电高压线束作为连接电池与充电系统的核心部件，面临超大电流、超高功率、极限空间、严苛重量、高可靠性五大核心挑战。瑞可达从加大导体截面、提升电压等级、主动散热、新材料应用四大路径，系统性重构高压线束解决方案，支撑超充电气架构，实现充电效率、整车安全与轻量化的协同突破。
经技术团队多轮攻关，瑞可达已实现充电铝排技术突破与全工艺自动化生产，产品通过多项严苛环境测试，并在主流新能源车型上大规模应用。整车轻量化带来的续航提升与成本优化，已获得海内外多家主流主机厂认可。
With the continuous maturity of the NEV industry and steady improvement in driving range, market demands for charging efficiency and cost control keep rising. To meet the industry’s mature megawatt ultra-fast charging needs and extreme cost targets, Recodeal officially launches its aluminum busbar technology for megawatt ultra-fast charging.
As the core component connecting the battery and charging system, high-voltage charging harnesses face five key challenges: ultra-high current, ultra-high power, extreme space limits, strict weight requirements, and high reliability. Recodeal has systematically reconstructed its high-voltage harness solutions through four approaches: increasing conductor cross-section, upgrading voltage level, active thermal management, and new material application. This supports the ultra-fast charging electrical architecture and achieves synergistic breakthroughs in charging efficiency, vehicle safety, and lightweight design.
After rounds of technical research, Recodeal has realized technological breakthroughs in charging aluminum busbars and full-process automated production. The products have passed numerous strict environmental tests and are widely used in mainstream new energy models. The improved range and optimized cost brought by vehicle lightweighting have been recognized by many mainstream automakers at home and abroad.
01
工艺简介
Process Introduction
铝排采用自动折弯+自动冲压工艺，最大兼容 230mm2铝排，支持 500A、600A、700A、800A、1000A 过流能力。可实现水平折弯、垂直折弯、水平+垂直折弯、垂直+水平折弯、扭曲折弯等多种复杂成型，满足不同整车布置需求。
The aluminum busbar adopts automatic bending + automatic stamping, supporting up to 230mm2 section and current-carrying capacity of 500A, 600A, 700A, 800A, 1000A.It supports horizontal bending, vertical bending, horizontal + vertical bending, vertical + horizontal bending, twisting bending, etc., to meet various vehicle layout requirements.
02
核心优势
Core Advantages
垂直化生产，效率提升50%/Vertical integration production, efficiency increased by 50%
从铝排原材料包胶到折弯、裁切、剥外被、精密冲压、表面处理瑞可达全部自制且达到无需人工干预的全部自动化生产，单条线日产能突破1000套，较传统工艺效率提升50%，完美应对客户批量交付需求。
Recodeal achieves full automation and in-house production for the entire aluminum busbar process, from raw material jacketing, bending, cutting, outer insulation stripping, precision stamping to surface treatment, with no manual intervention required. The daily capacity of a single production line exceeds 1,000 sets, improving efficiency by 50% compared with traditional processes, fully meeting customers’ mass production and delivery requirements.
全自动化工艺，成本降低40%/Fully automated process, cost reduced by 40%
在自动化技术的支撑下，产品尺寸精度满足±0.2mm，批量下结构强度、导电率、折弯参数误差率低于0.5%，总成件成本相比于铜线降低40%。
Supported by automated production technology, the product dimensional accuracy reaches ±0.2 mm. In mass production, the error rates of structural strength, conductivity and bending parameters are all below 0.5%. The cost of the assembly is reduced by 40% compared with copper cables.
高可靠性设计，产品寿命提升5年/Highly reliable design, product service life extended by 5 years
铝排表面防护采用PA12尼龙挤塑成型，螺母超声波自动化焊接，折弯较度CCD检测，成品温室循环寿命1000次，长期工作温升低于行业标准15%，兼顾导电性能与低碳环保需求，适配新能源车企轻量化、低碳化的发展要求。
The aluminum busbar adopts PA12 nylon extrusion molding for surface protection, and automatic ultrasonic welding for nuts. Bending accuracy is inspected by CCD vision detection. The finished product achieves 1000 cycles of temperature-humidity cycle life. The temperature rise under long-term operation is 15% lower than the industry standard. It balances conductivity and low-carbon environmental protection requirements, and meets the lightweight and low-carbon development needs of new energy vehicle manufacturers.
创新技术引领未来
瑞可达秉持着强烈的社会责任感，一直深耕于连接系统领域，对技术、工艺不断创新、突破，持续为市场提供更多的高功率、低能耗、更安全、低成本、小体积的连接系统综合解决方案。连接你我，让生活无限美好。
Recodeal driven by a strong sense of social responsibility, has been deeply committed to the field of connectivity systems. Through continuous innovation and breakthroughs in technology and processes, consistently provide the market with comprehensive solutions that are higher in power, lower in energy consumption, safer, more cost-effective, and smaller size. Connecting You and Me, Making Life Infinitely Better.
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